Twin-station Tower Base Welding Workstation

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Main Description of Twin-station Tower Base Welding Workstation

The robotic welding workstation is divided into:

1. Single workstation (One robot is equipped with one positioner)

2. Double station workstations (One robot is equipped with 2 positioners):

Adopt "1+2" continuous welding mode (single robot + dual-workstation positioning machine), achieve simultaneous welding and loading/unloading. The robot operates continuously without interruption, maximizing equipment utilization and enhancing production efficiency.

Applicable Industries of Twin-station Tower Base Welding Workstation

Tower base welding robots are mainly applied to industries with high requirements for structural strength and welding precision, such as power transmission towers, communication towers, steel structures, oil and gas pipelines, and storage shelves. Featuring high precision, high efficiency and high stability, they are replacing traditional manual welding and becoming core equipment for intelligent manufacturing.

Technical Parameters of Twin-station Tower Base Welding Workstation

Num.	Items		Intelligent tower base welding robot
1	Welding tower base range		200×200×200-1200×1200×1200
2	Configuration		2010 Welding robot
			L-type precision positioner
			Welding machine
			BOCHU-SUNRISE system
3	Robot Specifications		Armspan 2.01m, Specialized welding robot
4	L-type precision positioner	Load	1.2T
		Clamping range	1200mm
		Multiple positioning accuracy	±0.1mm
5	Welding power		AOTAI Power 500A or German CROOS A500 FG High-pulse, high-fusion-depth power supply
6	Safe guarding		Anti-collision water-cooled welding torch
7	Requirements for welded work pieces		Team-based tower base reinforcement plates,the main material of the boot plate is not the angle steel tower base, the maximum gap between pairs shall not exceed 4mm.
8	Welding wire specifications		Φ1.2mm(standard), Φ1.4mm, Φ1.6mm;
9	Programming Method		No programming required; no teaching needed, The 3D model automatically generates a welding path upon import.
10	Position search and correction		±30mm Laser Positioning, Precision weld seam tracking, Three-in-One Arc Voltage Tracking
11	Working environment		Three-phase AC 380V±10% 50Hz±1

Structural Introduction

The device is installed vertically,composed of a 2-axis precision heavy-duty L-type positioner and a pulse-based digital welding power supply from a leading domestic brand,which is suitable for welding the tower base of steel structural components in power angle steel towers.

Total number of shafts: 6-axis robot+2-axis positioner,the workstation with a total of 8 axes.

1. CNC dual-axis L-type positioner, vertical axis and horizontal axis, heavy-load helical gears and high-precision roller rotary bearings were adopted. Specialized high-torque, high-precision reducer for RV robots; large-inertia brake-type servo motor, highly precise, accurate, stable positioning with long service life, equipped with a dedicated rapid clamping chuck for quick and secure engagement, ensuring precise, stable, and safe positioning angles.

2. The position controller employs high-temperature-resistant and highly flexible solder-coated wires from a renowned brand, and the hidden direct connection is secure and reliable.

3. The robot is equipped with a 6-axis joint from a leading domestic brand, specialized welding robot body with an aviation-grade aluminum high-pressure profiled hollow design robotic arm, and it features high strength, fast operating speed, and stable positioning accuracy.

Photos from Our Customers’ Workshop

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